Advanced Automation and Mechatronics - Austin Peay State University
Skilled Trades and Industrial

Advanced Automation and Mechatronics

720 Hours
Beginner
English

Mechatronic technicians utilize their skills and knowledge of engineering to maintain automated systems and problem solve technical issues. The work alongside mechatronic engineers to research, create, and implement improved automation systems and equipment to increase production. Technicians are needed in a variety of industries, including manufacturing, construction, agriculture and aerospace. In this level three, advanced level program we will explore troubleshooting techniques for multiple systems including hydraulic, pneumatic, and electrical as well as different maintenance areas. This program, offered by our accredited school partners, will provide training in advanced safety, calibration, and testing procedures along with knowledge in oxyfuel and arc welding operations. Professionals evaluating this program should have previous training or experience in automation and mechatronics including skills in mechanics, electronics, hydraulics, pneumatics, robotics, circuits, and power supplies. Individuals that do not have the previous training or knowledge are invited to complete our introductory and intermediate programs. With this advanced program you will be prepared to seek a career in automation and mechatronics as a technician or maintenance specialist. This program is also a great start to pursuing a mechatronic engineer degree. The course is made up of:

308 Hydraulic Troubleshooting
Covers understanding the systems, using schematic diagrams, installation procedures, cleanliness and safety. Includes tubing cutting, bending, and flaring, identification and selection of proper fluid, and charging the system. Discusses planned maintenance, specific repair/ replacement recommendations, system diagnosis, and troubleshooting.

310 Pneumatic Troubleshooting
Covers pneumatic systems, schematic symbols and diagrams, installing system components, planned maintenance, system diagnosis, and troubleshooting. Includes maintenance of air compressors, control valves, air motors, electrical components, and hybrid systems.

341 Mechanical Drive Maintenance
Covers alignment, particularly coupling alignment. Includes installation and maintenance of mechanical drives, from chain drives to enclosed gear drives.

343 Bearing and Shaft Seal Maintenance
Covers plain bearings, their parts, dimensions, functions, and relining techniques. Continues with installation and replacement of antifriction bearings. Also covers linear motion bearings and shaft seals.

345 Maintenance Pipefitting
Covers components and terminology used in piping systems. Also covers terminology, measurement, and maintenance of threaded, welded, and plastic piping systems. Explains the use of pipefitting accessories- supports, traps, filters and strainers, and expansion joints.

207 Single-Phase Motors
Covers the types and operating principles of common single- phase motors. Explains NEMA motor standards. Explains how to identify motor leads on split- phase, capacitor- start, capacitor- run, permanent split capacitor, and repulsion motors. Also covers universal motors, shaded- pole motors, and other special types, including synchro and servo systems. Gives general maintenance procedures on all single- phase motors.

208 Three-Phase Systems
Covers three- phase motor principles for induction, synchronous, and multi- speed dual- voltage motors. Gives recommended maintenance practices for large AC motors. Covers principles of three- phase motor starters, part winding, reversing, jogging, alternator principles and operation. Describes three- phase power distribution.

209 AC Control Equipment
Covers the broad range of industrial motor starting and control equipment, including NEMA sizes and ratings. Includes pushbutton control stations, limit switches, mercury switches, mechanical and magnetic plugging, foot switches, and pressure, temperature, and float switches. Covers control panel wiring and special applications.

210 Electrical Troubleshooting
Covers use of schematic diagrams, determining sequence of operation, and use of building diagrams and single- line diagrams. Includes troubleshooting procedures for control circuits and combination starters. Explains troubleshooting practices on DC and AC motors, identifying unmarked leads on three- phase delta and Y- connected motors, and troubleshooting lighting systems.

282 How Control Loops Operate
Covers definition of control loop terms and characteristics. Includes specific examples of operation of control loops of many kinds. Discusses proportional, integral, and derivative modes in detail. Describes advanced control methods by means of four strategies with specific examples. Examines the effects of loop dynamics on system stability. ISA and SAMA instrumentation symbols and interpretation and use of process drawings and diagrams are covered.

284 Computers in Process Control
Covers the evolution of today’ s process control computer systems. Compares smart components to older conventional system devices. Compares PLCs and PACs. Includes an introduction to Fieldbus. Covers the architecture ( hardware and software) , configuration, and operation of distributed control systems in depth ( two entire lessons) by using as an example a typical DCS controlling an ice cream plant. Defines common terms used in today’ s integration of discrete and continuous processes with plant business functions.

280 Safety, Calibration, and Testing Procedures
Covers the responsibilities of employer, employee, and regulatory agencies in maintaining safety. Discusses ways of identifying and handling chemical, electrical, biological, radiation, and mechanical hazards. Discusses importance of maintenance ( including calibration) and proper record keeping. Describes use of common electrical and electronic test instruments. Offers guidelines for handling heavy equipment, decontaminating and servicing pneumatic and hydraulic equipment, and troubleshooting. Discusses specification details, conversion between English and SI units, calibration methods, and the maintenance of records.

418 Oxyfuel Operations
Covers the welding of ferrous and nonferrous metals. Describes oxygen cutting as well as brazing and soldering. Discusses surfacing techniques.

419 Arc Welding Operations
Covers shielded metal arc welding, selecting electrodes for SMAW, gas metal and tungsten arc welding, preheating, reheating, welding ferrous and nonferrous metals, pipe welding, hard facing, and rebuilding.

Enroll through one of our accredited university or college partners today!

Lesson 1 Hydraulic Troubleshooting
Lesson 2 Pneumatic Troubleshooting
Lesson 3 Mechanical Drive Maintenance
Lesson 4 Bearing and Shaft Seal Maintenance
Lesson 5 Maintenance Pipefitting
Lesson 6 Single-Phase Motors
Lesson 7 Three-Phase Systems
Lesson 8 AC Control Equipment
Lesson 9 Electrical Troubleshooting
Lesson 10 How Control Loops Operate
Lesson 11 Computers in Process Control
Lesson 12 Safety, Calibration, and Testing Procedures
Lesson 13 Oxyfuel Operations
Lesson 14 Arc Welding Operations

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Our training curriculum was developed with you in mind, looking at modern day learners and their needs. Our curriculum contains a mix of formats including reading, listening, watching, and interacting that will immerse you into a fun and engaging learning experience you will not only enjoy but not want to end.

Program Description



Mechatronic technicians utilize their skills and knowledge of engineering to maintain automated systems and problem solve technical issues. The work alongside mechatronic engineers to research, create, and implement improved automation systems and equipment to increase production. Technicians are needed in a variety of industries, including manufacturing, construction, agriculture and aerospace. In this level three, advanced level program we will explore troubleshooting techniques for multiple systems including hydraulic, pneumatic, and electrical as well as different maintenance areas. This program, offered by our accredited school partners, will provide training in advanced safety, calibration, and testing procedures along with knowledge in oxyfuel and arc welding operations. Professionals evaluating this program should have previous training or experience in automation and mechatronics including skills in mechanics, electronics, hydraulics, pneumatics, robotics, circuits, and power supplies. Individuals that do not have the previous training or knowledge are invited to complete our introductory and intermediate programs. With this advanced program you will be prepared to seek a career in automation and mechatronics as a technician or maintenance specialist. This program is also a great start to pursuing a mechatronic engineer degree. The course is made up of:

308 Hydraulic Troubleshooting
Covers understanding the systems, using schematic diagrams, installation procedures, cleanliness and safety. Includes tubing cutting, bending, and flaring, identification and selection of proper fluid, and charging the system. Discusses planned maintenance, specific repair/ replacement recommendations, system diagnosis, and troubleshooting.

310 Pneumatic Troubleshooting
Covers pneumatic systems, schematic symbols and diagrams, installing system components, planned maintenance, system diagnosis, and troubleshooting. Includes maintenance of air compressors, control valves, air motors, electrical components, and hybrid systems.

341 Mechanical Drive Maintenance
Covers alignment, particularly coupling alignment. Includes installation and maintenance of mechanical drives, from chain drives to enclosed gear drives.

343 Bearing and Shaft Seal Maintenance
Covers plain bearings, their parts, dimensions, functions, and relining techniques. Continues with installation and replacement of antifriction bearings. Also covers linear motion bearings and shaft seals.

345 Maintenance Pipefitting
Covers components and terminology used in piping systems. Also covers terminology, measurement, and maintenance of threaded, welded, and plastic piping systems. Explains the use of pipefitting accessories- supports, traps, filters and strainers, and expansion joints.

207 Single-Phase Motors
Covers the types and operating principles of common single- phase motors. Explains NEMA motor standards. Explains how to identify motor leads on split- phase, capacitor- start, capacitor- run, permanent split capacitor, and repulsion motors. Also covers universal motors, shaded- pole motors, and other special types, including synchro and servo systems. Gives general maintenance procedures on all single- phase motors.

208 Three-Phase Systems
Covers three- phase motor principles for induction, synchronous, and multi- speed dual- voltage motors. Gives recommended maintenance practices for large AC motors. Covers principles of three- phase motor starters, part winding, reversing, jogging, alternator principles and operation. Describes three- phase power distribution.

209 AC Control Equipment
Covers the broad range of industrial motor starting and control equipment, including NEMA sizes and ratings. Includes pushbutton control stations, limit switches, mercury switches, mechanical and magnetic plugging, foot switches, and pressure, temperature, and float switches. Covers control panel wiring and special applications.

210 Electrical Troubleshooting
Covers use of schematic diagrams, determining sequence of operation, and use of building diagrams and single- line diagrams. Includes troubleshooting procedures for control circuits and combination starters. Explains troubleshooting practices on DC and AC motors, identifying unmarked leads on three- phase delta and Y- connected motors, and troubleshooting lighting systems.

282 How Control Loops Operate
Covers definition of control loop terms and characteristics. Includes specific examples of operation of control loops of many kinds. Discusses proportional, integral, and derivative modes in detail. Describes advanced control methods by means of four strategies with specific examples. Examines the effects of loop dynamics on system stability. ISA and SAMA instrumentation symbols and interpretation and use of process drawings and diagrams are covered.

284 Computers in Process Control
Covers the evolution of today’ s process control computer systems. Compares smart components to older conventional system devices. Compares PLCs and PACs. Includes an introduction to Fieldbus. Covers the architecture ( hardware and software) , configuration, and operation of distributed control systems in depth ( two entire lessons) by using as an example a typical DCS controlling an ice cream plant. Defines common terms used in today’ s integration of discrete and continuous processes with plant business functions.

280 Safety, Calibration, and Testing Procedures
Covers the responsibilities of employer, employee, and regulatory agencies in maintaining safety. Discusses ways of identifying and handling chemical, electrical, biological, radiation, and mechanical hazards. Discusses importance of maintenance ( including calibration) and proper record keeping. Describes use of common electrical and electronic test instruments. Offers guidelines for handling heavy equipment, decontaminating and servicing pneumatic and hydraulic equipment, and troubleshooting. Discusses specification details, conversion between English and SI units, calibration methods, and the maintenance of records.

418 Oxyfuel Operations
Covers the welding of ferrous and nonferrous metals. Describes oxygen cutting as well as brazing and soldering. Discusses surfacing techniques.

419 Arc Welding Operations
Covers shielded metal arc welding, selecting electrodes for SMAW, gas metal and tungsten arc welding, preheating, reheating, welding ferrous and nonferrous metals, pipe welding, hard facing, and rebuilding.

Enroll through one of our accredited university or college partners today!

FAQ

To request more information, you can contact us via online chat, our website contact form, or toll free at 1-855-201-6910.

Online courses are accessible 24/7/365 and self-paced, allowing you to progress at your own pace on your own schedule. They can be taken from anywhere in the world from the comfort of your own home. Classroom courses have a set schedule of the days and times the courses will be held, and you must attend during those specific times.

Find out if online learning is right for you by contacting our team of registration advisers. Our team is available to answer any of your questions about taking an online course before you commit to enrolling. We will walk you through what to expect to ensure you are making the right decision. You can contact a registration adviser today via online chat, our website contact form, or toll free at 1-855-201-6910.

No, you are not required to have a diploma or higher education degree to enroll in an online course. However, some occupations may require minimum educational thresholds for employment or certification. For more information on your desired career requirements, please contact us via online chat, our website contact form, or toll free at 1-855-201-6910.

To take an online course, you will need to have access to an internet connection and an internet ready device such as a laptop, PC, or tablet. For course specific requirements, please visit the course page or contact a registration adviser today.

Our courses are developed with multiple formats including text, audio, video, and interactivity. Our courses also include multiple resources and tools which can include flashcards, games, activities, and more.

No, you can take the online courses from anywhere in the world.

We participate in several financial assistance options including third party funding, both military and non-military. To request more information on the financial assistance options available and check your eligibility, contact us via online chat, our website contact form, or toll free at 1-855-201-6910.

Duration is the amount of time you will receive access to your course. Durations vary by course and range between 1 month and 12 months. If you complete your course before your duration ends you will continue to have access to your course until the duration period ends.

Many of our career training programs include certification vouchers. This means that at the successful completion of your course, at no additional charge, you will receive an exam voucher for the corresponding industry certification. This voucher will allow you to register and sit for the appropriate certification exam to obtain your industry credential.

Our online courses are open enrollment, so you can start immediately. If you are using any third-party funding to cover your course tuition, your start date may be a future date determined by your funding program.

Once enrolled, you will be assigned a client adviser who will provide you with customer and technical support. Your client adviser will supply you with your course access information, any needed materials, and be available to answer any questions you have during your training experience. They will regularly check-in with you to monitor your progress and assist you with staying on track. You will also be assigned to a course mentor who will provide curriculum support throughout your training. Your mentor is available to answer any questions you have on your course curriculum, will monitor your progress and understanding of the curriculum, and may give assignments or quizzes.

If you experience any trouble accessing your course including technical issues or lost login credentials, please contact your client adviser at Austin Peay State University.

Our goal for students is to successfully complete their training course and achieve their career goals. We understand that extenuating circumstances can interfere with your ability to complete your course in the duration given. Because of this we have free or low-cost extensions available for our courses upon request. To discuss or request an extension please contact your client adviser at Austin Peay State University.

Upon successful completion of your course and fulfillment of any outstanding financial obligations, you will receive your certificate of completion. Certificates are provided to you within 30 days of completion. Your certificate will validate the training course you completed with a stamp of completion.

Students that successfully complete our career training programs are assigned a career development adviser who will coordinate placement at a local externship or hands on opportunity. These opportunities are optional and may vary based on availability and occupation. Your career development adviser will also provide job search services such as: resume building, mock interviews, job opportunity resources, and more. Our professional enrichment courses do not come with a career adviser or career services.